Certified Ex-rated headlamps are purpose-built for hazardous-area lighting where standard devices can introduce unacceptable ignition risk. In workplaces that handle flammable gases, vapours, or combustible dust, lighting must be certified to limit electrical and thermal energy in normal operation and under defined fault conditions.
This collection is designed for hands-free work in classified environments across Australia, including mining, oil and gas, chemical processing, manufacturing, and maintenance teams working in Ex-rated zones. The focus is on Ex-Zone 2 and Ex-Zone 22 applications, with practical output, long runtimes, and durable sealing for harsh sites.
Product Features
Choose between two core options, depending on your site workflow and power preference:
- EXH8R rechargeable headlamp: 200 lumens, up to 130 m beam distance, up to 45 h runtime, IP66.
- iLH8 battery-operated headlamp: 280 lumens, up to 160 m beam distance, up to 38 h battery life, IP66.
Both models are built for stable wear, glove-friendly operation, and consistent illumination for inspections, maintenance, and shutdown work.
If you’re comparing options for non-classified areas, browse Head Torches, Work Headlamps & Head Torches, or Mining Headlamps.
Performance
In industrial safety lighting, performance is about controlled output, usable beam distance, and predictable runtime across a shift while meeting hazardous-location certification requirements.
- EXH8R: 200 lumens, 130 m range, up to 45 h runtime, rechargeable, IP66
- iLH8: 280 lumens, 160 m range, up to 38 h battery life, battery-operated, IP66
For cabinet and panel work, controlled brightness helps reduce glare. For yards, corridors, and outdoor pad work, beam distance supports earlier hazard identification and safer movement.
If you need non-Ex-rated higher-output options for general areas, compare Work Headlamps & Head Torches.
Use Cases
Certified lighting is commonly required where gas, vapour, or dust hazards may exist intermittently and compliance is enforced through PPE and site-issued equipment.
- Mining operations and maintenance (see Mining Headlamps)
- Oil and gas facilities (refineries, terminals, and classified-zone maintenance)
- Chemical processing and storage (sampling points, pump skids, bund inspections)
- Pharmaceutical and industrial manufacturing where dust or solvent vapours may be present
- Grain handling, milling, and storage where combustible dust may occur
- Paint, coating, and solvent handling environments
- Emergency response, shutdowns, and incident work
- Electrical and mechanical inspections requiring two-hand access
Hands-free light supports safer movement, better tool control, and clearer visibility when reading tags, gauges, and permits-without relying on non-compliant devices in classified areas.
Battery & Charging
Your ideal power strategy depends on shift patterns, charging access, and site rules.
- Rechargeable workflow: EXH8R supports routine charging with up to 45 hours runtime, useful for standardised fleets, standby kits, and extended callouts.
- Field-replaceable workflow: iLH8 enables quick power recovery without charging access,useful for remote work and controlled battery issuing.
When planning power, consider:
- Shift length and desired runtime buffer
- Access to workshop, crib, or vehicle charging
- Site policy on rechargeables in hazardous areas
- Preference for swapping batteries vs docking lights
For selection and care guidance, see FAQs or contact our team.
Design & Build
Hazardous-location equipment must handle knocks, dust, gloves, wet conditions, and washdown.
Both EXH8R and iLH8 are rated IP66 (dust-tight and protected against powerful water jets). IP66 does not indicate submersion; if immersion is expected, select equipment rated for that condition.
Wearability checklist
- Secure headband adjustment that stays put during movement
- Balanced weight to reduce forward pull
- Controls that remain usable with gloves
Build quality is backed by a 7 year warranty, and free shipping applies on orders over $149 within Australia.
Buying Guide / Tips
- Confirm the zone you need to work in. This range is designed for Ex-Zone 2 and Ex-Zone 22 applications. Always follow your site hazardous area classification and equipment requirements.
- Choose rechargeable or battery-operated. Pick EXH8R for rechargeable convenience and long runtime; pick iLH8 for field-replaceable batteries and higher output.
- Match beam distance to the work area. Compare 130 m (EXH8R) vs 160 m (iLH8) based on whether you’re primarily close-range or need longer throw.
- Prioritise sealing and stability. IP66 protection helps in dust and washdown conditions; stable wear reduces fatigue and keeps the beam aligned.
- Use the right light for the right task. For general work sites and non-classified areas, compare Head Torches, Work Headlamps & Head Torches, and Mining Headlamps.
FAQ
What is the difference between intrinsically safe and non-intrinsically safe headlamps?
Intrinsically safe models are certified for potentially explosive atmospheres and are designed to limit electrical and thermal energy so they cannot become an ignition source under defined conditions. Non-certified models may be high performance but should not be used in classified zones.
What makes a device intrinsically safe?
Its circuits are designed to limit energy (including sparks and surface temperature) to levels that cannot ignite flammable gas, vapour, or dust in the certified environment. Products are tested and certified to applicable hazardous-area standards (for example, ATEX/IECEx).
What Ex-Zone ratings do these certified headlamps feature?
Models in this range are certified for Ex-Zone 2 and Ex-Zone 22. Always confirm your site classification and only use equipment approved for that zone.
Which model should I choose for each Ex-Zone?
Both the EX Series and iL Series headlamps in this range are certified for Ex-Zone 2 and Ex-Zone 22. Choose EXH8R for rechargeable convenience, or iLH8 for field-replaceable batteries and higher output.
Are these certified headlamps rechargeable?
Some are rechargeable and some are battery-operated. The EXH8R is rechargeable, while the iLH8 uses replaceable batteries.
What is the IP rating?
IP66: dust-tight and protected against powerful water jets. It is suitable for heavy dust, spray, and washdown, but it is not a submersion rating.
What warranty is included?
These headlamps are backed by a 7 year warranty. Free shipping applies on Australian orders over $149.
Can I get replacement parts and accessories in Australia?
Genuine accessories and support are available in Australia, subject to model and component availability. Standardising to a single model can simplify spares planning.
Where can certified headlamps be used?
They can be used in classified hazardous locations where the certification matches the site zone, including mining, oil and gas, chemical processing, grain handling, paint and coating environments, and maintenance inspections with intermittent vapours or combustible dust.
How do I choose between the EXH8R and iLH8?
Choose EXH8R for rechargeable use (200 lm, 130 m, up to 45 h). Choose iLH8 for replaceable batteries and higher output (280 lm, 160 m, up to 38 h). Both are IP66 and certified for Ex-Zone 2 and 22.
